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Cleanup sequence picture detail page..

RESTORING GRAMPA'S OLD SEARS & ROEBUCK RADIAL ARM SAW

This Sears Radial Arm Saw was made available from 1966-1968. This 120 VAC model featured a large one horsepower induction motor and built in mechanical brake. It was also able to work vertically as a drill, a milling unit, and as a router. All of the original DADO blades and dovetail attachments are still in their original boxes and packages. The saw was taken out of use and stored outside in a shed for nearly 15 years. Dampness took it's toll on the wood and metal of the frame as it rusted up from where it sat working at one time. The boom and slider were not moving any longer.

Shown below is the entire sequence going from the abandoned condition of long term storage back to full functionality on saw benches just like when it was new.



Here it is as we begin. Totally rusted blade and unit. Base is corroded and rusted, as pictures below show..
Radial Arm Saw Before StrongArm
BEFORE RECLAIMING
 Radial Arm Saw AFTER StrongArm Reclaimation.
AFTER USA Fluid
CLEANED UP AS SHOWN BELOW...
Radial Arm Saw Before StrongArm Treatment
 Radial Arm Saw Before StrongArm Fluid Treatment
Radial Arm Saw Before StrongArm Fluid Treatment
 Radial Arm Saw Before StrongArm Fluid Treatment
The original paper flake board cutting area material is decomposed and will be removed. The recessed hardware is rusted frozen holding this material and it will be removed with Unlimited StrongArm and reused.
Radial Arm Saw Before StrongArm Fluid Treatment
 Radial Arm Saw Before StrongArm Fluid Treatment
Radial Arm Saw Before StrongArm Fluid Treatment
 Radial Arm Saw Before StrongArm Fluid Treatment
Here is the back of the motor and the underside of the carriage
Radial Arm Saw Before StrongArm Fluid Treatment
 Radial Arm Saw Before StrongArm Fluid Treatment
Radial Arm Saw Before StrongArm Fluid Treatment
This area shows the blade of the saw and motor connection which are rusted and cob webbed. The base of the framework, the main pole at the rear of the saw.


Radial Arm Saw Before StrongArm Fluid Treatment

Here we can see the recessed hardware which is rusted onto the framework. USA Fluid is applied over the hardware and a short time later it's tapped with a hammer lightly. Additional pictures below detail this process.
Radial Arm Saw Before StrongArm Fluid Treatment
 Radial Arm Saw Before StrongArm Fluid Treatment

Here now is the treating with USA Fluid the Unlimited StrongArm
and the Rust Removal
 Also see surfaces of the radial arm saw which were rusted getting painted..
Radial Arm Saw Undergoing StrongArm Fluid Treatment
 Radial Arm Saw Undergoing StrongArm Fluid Treatment
Treating the lift of the pole mechanism with Unlimited StrongArm.
Radial Arm Saw Undergoing StrongArm Fluid Treatment Radial Arm Saw Undergoing StrongArm Fluid Treatment
Radial Arm Saw Undergoing StrongArm Fluid Treatment
Detail of removal of the hardware which was frozen to the metal. The screws are tapped with a hammer over and over and then the area is wire brushed. The rust eats the USA Fluid and breaks down into a paste as the brushing continues as can be seen below.
 Radial Arm Saw Undergoing StrongArm Fluid Treatment
Radial Arm Saw Undergoing StrongArm Fluid Treatment
 Radial Arm Saw Undergoing StrongArm Fluid Treatment
Radial Arm Saw Undergoing StrongArm Fluid Treatment
After brushing the surfaces are wiped revealing fresh metal hardware again. Rust on the surfaces has been removed. ALSO, the hardware will stay in the shop for the next decade with no further rusting since the Unlimited StrongArm Preservative coating will remain on ALL surfaces where it's applied.
 Radial Arm Saw Undergoing StrongArm Fluid Treatment
Brushing the shaft threads and blade will make it easy to replace and restore the shaft to pristine condition.
Radial Arm Saw Undergoing StrongArm Fluid Treatment
The little recessed hardware screws are now gripped with a channelock while a socket is fitted over the nut - and with no more than normal twisting the hardware now comes apart just as easily as when it was new.
 Radial Arm Saw Undergoing StrongArm Fluid Treatment
AND There's No Tread damage when USA Fluid is used to remove totally corroded hardware which otherwise would have to be ground or sawed off. These screws will clean up and get re used as shown below...
Radial Arm Saw Undergoing StrongArm Fluid Treatment
A close up of the bolts and threads which were rusted through the rotting flake board and into the frame of the saw. Removed with NO Thread damage whatsoever. Further brushing will clean the rest of the threads and render them usable and they will remain corrosion free in storage until being reused.
 Radial Arm Saw Undergoing StrongArm Fluid Treatment

Here the treated surfaces and the rest of the saw are given a fresh
coating of rust-oleum gloss black paint over the entire machine.
Radial Arm Saw Undergoing StrongArm Fluid Treatment
Final brushing of the area before wiping and painting right over the USA Fluid treated metal which used to be a rusted surface.
 Radial Arm Saw Undergoing StrongArm Fluid Treatment
Now the black Rust-oleum is painted over the entire unit as seen here and below...
StrongArm treated metail is being painted with a coating of rust-oleum
 StrongArm treated metail is being painted with a coating of rust-oleum
StrongArm treated metail is being painted with a coating of rust-oleum
Painting the upper and lower parts of the base. Surfaces have been USA Fluid treated, Brushed and Wiped, and now paint is applied. Improved adhesion will occur with Unlimited StrongArm under the surfaces.
 StrongArm treated metail is being painted with a coating of rust-oleum
StrongArm treated metail is being painted with a coating of rust-oleum
 StrongArm treated metail is being painted with a coating of rust-oleum
StrongArm treated metail is being painted with a coating of rust-oleum
 StrongArm treated metail is being painted with a coating of rust-oleum
StrongArm treated metail is being painted with a coating of rust-oleum
 StrongArm treated metail is being painted with a coating of rust-oleum
Here's the base of the saw after the paint is applied. The unit will now sit out on the pallet in the heat of the sun and the paint will become baked into the surface.
StrongArm treated metail is being painted with a coating of rust-oleum
This table base for the saw is replicated and built exactly to match the original one that Grampa built with the use of the saw when he originally bought it back in 1966.
 StrongArm treated metail is being painted with a coating of rust-oleum
Here's the old man's radial arm saw all Finished Painted and with all the moving parts treated with USA Fluid and rolling good as new. It's mounted up on it's support table with side tables built and lined up in the shed. Total length across the saw table now is 12 feet.

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